Structure–Phase State and Properties of HVAF Quasi-Crystalline Al–Cu–Fe Coating Produced from Water-Atomized Powder

Haoliang Tian$^{1}$, Changliang Wang$^{1}$, Zhang Li$^{1}$, Mykola O. Iefimov$^{2}$, Natalia P. Zakharova$^{2}$, Viktor A. Goncharuk$^{2}$

$^{1}$Aviation Key Laboratory of Science and Technology on Advanced Corrosion and Protection for Aviation Material Beijing, Beijing Institute of Aeronautical Materials, 100095 Beijing, China
$^{2}$I. M. Frantsevich Institute for Problems in Materials Science, NAS of Ukraine, 3 Academician Krzhyzhanovsky Str., UA-03142 Kyiv, Ukraine

Received: 17.08.2022; final version - 12.09.2022. Download: PDF

High-velocity air fuel (HVAF) spraying is used to produce an Al–Cu–Fe quasi-crystalline (QC) coating from a water-atomized powder on a low-carbon steel (A284Gr.D/SS330). As shown, HVAF method shows a good efficiency in the production of protective coatings with acceptable porosity, needed thickness, sufficiently high mechanical characteristics, and anti-corrosion properties. As shown, HVAF process allows controlling the volume fraction of Al$_{63}$Cu$_{25}$Fe$_{12}$ quasi-crystalline phase in the produced coating. The produced QC coating possesses a high cohesion strength ($\cong$ 565 MPa) and good adhesion to the steel substrate providing avoidance of the coating detachment at bending. As shown, the Al$_{63}$Cu$_{25}$Fe$_{12}$ quasi-crystalline coating has satisfactory resistance and hindered formation of surface corrosion damage in artificial sea water due to the formation of a passivating oxide film based on aluminium oxide.

Key words: Al–Cu–Fe quasi-crystal, mechanical properties, coating, high-velocity oxygen fuel spraying, water-atomized powder.

URL: https://mfint.imp.kiev.ua/en/abstract/v44/i11/1417.html

DOI: https://doi.org/10.15407/mfint.44.11.1417

PACS: 61.44.Br, 61.50.Lt, 68.37.Hk, 81.15.Cd, 81.40.Np, 81.70.Bt, 81.70.Fy

Citation: Haoliang Tian, Changliang Wang, Zhang Li, Mykola O. Iefimov, Natalia P. Zakharova, and Viktor A. Goncharuk, Structure–Phase State and Properties of HVAF Quasi-Crystalline Al–Cu–Fe Coating Produced from Water-Atomized Powder, Metallofiz. Noveishie Tekhnol., 44, No. 11: 1417—1432 (2022)


REFERENCES
  1. J.-M. Dubois, Mater. Sci. Eng. A, 294-296: 4 (2000). Crossref
  2. E. Huttunen-Saarivirta, J. Alloys Compounds, 363: 150 (2004). Crossref
  3. H. R. Leonard, S. Rommel, T. J. Watson, T. Policandriotes, and M. Aindow, Mater. Des., 182: 108094 (2019). Crossref
  4. U. Köster, W. Liu, H. Liebertz, and M. Michel, J. Non-Cryst. Solids, 153-154: 446 (1993). Crossref
  5. Yu. V. Milman, Mater. Sci. Forum, 482: 77 (2005). Crossref
  6. M. Galano, F. Audebert, A. Garcia Escorial, I. C. Stone, and B. Cantor, Acta Mater., 57: 5120 (2009). Crossref
  7. S. M. Lee, J. H. Jung, E. Fleury, W. T. Kim, and D. H. Kim, Mater. Sci. Eng. A, 294-296: 99 (2000). Crossref
  8. G. Laplanche, A. Joulain, J. Bonneville, R. Schaller, and T. El Kabir, J. Alloys Compounds, 493: 453 (2010). Crossref
  9. B. N. Mordyuk, M. O. Iefimov, G. I. Prokopenko, T. V. Golub, and M. I. Danylenko, Surf. Coat. Technol., 204: 1590 (2010). Crossref
  10. W. Wolf, L. C. R. Aliaga, D. N. Travessa, C. R. M. Afonso, C. Bolfarini, C. S. Kiminami, and W. J. Botta, Mater. Res., 19: 74 (2016). Crossref
  11. B. N. Mordyuk, G. I. Prokopenko, Y. V. Milman, M. O. Iefimov, and A. V. Sameljuk, Mater. Sci. Eng. A, 563: 138 (2013). Crossref
  12. B. N. Mordyuk, G. I. Prokopenko, Y. V. Milman, M. O. Iefimov, K. E. Grinkevych, A. V. Sameljuk, and I. V. Tkachenko, Wear, 319, Iss. 1-2: 84 (2014). Crossref
  13. D. J. Sordelet, M. J. Kramer, and O. Unal, J. Thermal Spray Technol., 4: 235 (1995). Crossref
  14. D. J. Sordelet, M. F. Besser, and L. E. Anderson, J. Thermal Spray Technol., 5: 161 (1996). Crossref
  15. E. Fleury, S. M. Lee, W. T. Kim, and D. H. Kim. J. Non-Cryst. Solids, 278: 194 (2000).00321-5 Crossref
  16. V. N. Balbyshev, D. J. King, A. N. Khramov, L. S. Kasten, and M. S. Donley, Thin Solid Films, 447-448: 558 (2004). Crossref
  17. M. Cekada, P. Panjan, D. Juric, J. Dolinsek, and A. Zalar, Thin Solid Films, 459: 267 (2004). Crossref
  18. M. O. Iefimov, D. V. Lotsko, Yu. V. Milman, A. L. Borisova, S. I. Chugunova, Ye. A. Astakhov, and O. D. Neikov, High Temp. Mater. Proc., 25: 31 (2006). Crossref
  19. Yu. V. Milman, D. V. Lotsko, S. N. Dub, A. I. Ustinov, S. S. Polishchuk, and S. V. Ulshin, Surf. Coat. Technol., 201: 5937 (2007). Crossref
  20. S. Yin, Q. Bian, L. Qian, and A. Zhang, Mater. Sci. Eng. A, 465: 95 (2007). Crossref
  21. F. Turquier, V. D. Cojocaru, M. Stir, R. Nicula, and E. Burkel, J. Non-Cryst. Solids, 353: 3417 (2007). Crossref
  22. O. D. Neikov, Proc. of 2000 Powder Metallurgy World Congress (Nov. 12-16, 2000) (Kyoto: Japan Society of Powder Metallurgy: 2000), p. 464.
  23. O. D. Neikov, S. S. Naboychenko, I. B. Murashova, and N. A. Iefimov, Handbook of Non-Ferrous Metal Powders (Ed. O. D. Neikod) (Amsterdam: Elsevier: 2019), p. 685. Crossref
  24. N. A. Iefimov, Powders with quasicrystalline structure, Handbook of Non-Ferrous Metal Powders (Ed. O. D. Neikod) (Amsterdam: Elsevier: 2019), p. 313. Crossref
  25. R. Nicula, F. Turquier, M. Stir, V. Y. Kodash, J. R. Groza, and E. Burkel, J. Alloys Compounds, 434-435: 319 (2007). Crossref
  26. H. R. Leonard, S. Rommel, T. J. Watson, T. Policandriotes, and M. Aindow, Mater. Des., 182: 108094 (2019). Crossref
  27. Z. Bergant, U. Trdan, and J. Grum, Corrosion Sci., 88: 372 (2014). Crossref
  28. B. N. Mordyuk, G. I. Prokopenko, K. E. Grinkevych, N. A. Piskun, and T. V. Popova, Surf. Coat. Technol., 309: 969 (2017). Crossref
  29. L. Zhu, S. Soto-Medina, W. Cuadrado-Castillo, R. G. Hennig, and M. V. Manuel, Mater. Des., 185: 108186 (2019). Crossref
  30. Yu. M. Podrezov, Yu. V. Milman, Ya. I. Evich, M. O. Efimov, N. P. Korzhova, T. M. Legka, V. M. Kisel, Yu. I. Evdokimenko, and V. Kh. Melnik, Electron Microscopy Strength Mater., 19: 44 (2013) (in Russian).
  31. M. Feuerbacher, C. Metzmacher, M. Wollgarten, K. Urban, B. Baufeld, M. Bartsch, and U. Messerschmidt, Mater. Sci. Eng. A, 233: 103 (1997). Crossref
  32. E. Giacometti, P. Guyot, N. Baluc, and J. Bonneville, Mater. Sci. Eng. A, 319-321: 429 (2001). Crossref
  33. V. N. Balbyshev, D. J. King, A. N. Khramov, L. S. Kasten, and M. S. Donley, Thin Solid Films, 447-448: 558 (2004). Crossref
  34. C. Zhou, R. Cai, S. Gong, and H. Xu, Surf. Coat. Technol., 201: 1718 (2006). Crossref
  35. A. Rüdiger and U. Köster, Mater. Sci. Eng. A, 294-296: 890 (2000). Crossref
  36. V. A. Polonskyy, O. V. Sukhova, and V. A. Ivanov, J. Chem. Technol., 30, No. 2: 166 (2022). Crossref