Issues »  Volume 42, Issue 5

Analysis of Causes and Preventing Ways of Early Workability Loss of Three-Cone Rock Bit Cutters

R. S. Yakym$^{1}$, D. Yu. Petryna$^{2}$

$^{1}$Drohobych Ivan Franko State Pedagogical University, 24 Ivan Franko Str., 82100 Drohobych, Ukraine
$^{2}$Ivano-Frankivsk National Technical University of Oil and Gas, 15 Karpatska Str., UA-76019 Ivano-Frankivsk, Ukraine

Received: 14.02.2020. Download: PDF

We present the results of the study of a nature of damages of three-cone rock bits that have premature lost their workability. Physical-mechanical and metallographic indices of melting steel of cone bit with brittle fracture are established. The distribution of carbon concentration and hardness in hardened carburized layers of cone bit is studied. Metallographic analysis of the most common steels used in the worldwide practice of cone bits manufacturing is performed to find ways to prevent premature loss of cone bits’ workability. The chemical composition and physical-mechanical and technological parameters are established, on the basis of which the conceptual requirements for the choice of steel and the quality of the technology of cone bits’ strengthening are formulated for domestic production.

Key words: steel, brittle fracture, cone bit, crack resistance, durability, melting.

URL: http://mfint.imp.kiev.ua/en/abstract/v42/i05/0731.html

DOI: https://doi.org/10.15407/mfint.42.05.0731

PACS: 62.20.-x, 62.20.F-, 62.20.M-, 62.20.Qp, 81.40.Np, 81.40.Pq, 81.70.Bt

Citation: R. S. Yakym and D. Yu. Petryna, Analysis of Causes and Preventing Ways of Early Workability Loss of Three-Cone Rock Bit Cutters, Metallofiz. Noveishie Tekhnol., 42, No. 5: 731—751 (2020)

REFERENCES
  1. Burovoy Porodorazrushayushchiy Instrument. Tom 1. Sharoshechnye Dolota. Mezhdunarodnyy Translyator-Spravochnik [Drilling Rock Cutting Tool: International Engineering Encyclopedia (International Translator-Guide)], vol. 1: Drill Bits] (Ed. V. Ya. Kershenbaum, A. V. Torgashov, and A. G. Messer) (Moscow: Oil and Gas: 2003) (in Russian).
  2. R. S. Yakym, Yu. D. Petryna, T. B. Pasynovich, and A. Yu. Kolodiy, Mechanical Science. Nos. 1-2: 26 (2010) (in Ukrainian).
  3. R. S. Yakym and Yu. D. Petryna, Teoriya i Praktika Zabezpechennya Yakosti ta Ekspluatatsiynykh Pokaznykiv Tsementovanykh Detaley Sharoshkovkykh Burovykh Dolit: Monografiya [Theory and Practice of Quality Assurance and Performance of Carburized Parts of Drill Bits: Monograph] (Ivano-Frankivsk: IFNTUNG Publishing House: 2011) (in Ukrainian).
  4. R. S. Yakym and D. Yu. Petryna, J. Hydrocarbon Power Eng., 4, Iss. 2: 49 (2017).
  5. R. S. Yakym and D. Yu. Petryna, Naftogazova Energetyka, No. 1 (31): 72 (2019). Crossref
  6. L. S. Saakiyan, A. P. Efremov, and L. Ya. Ropyak, Protection of Metals, 25 (2): 185 (1989).
  7. L. S. Saakiyan, A. P. Efremov, L. Ya. Ropyak, and A. V. Gorbatskii, Soviet Mater. Sci., 23 (3): 267 (1987). Crossref
  8. D. Yu. Petryna, V. M. Hohol', Yu. D. Petryna, O. I. Zvirko, and Y. M. Nykyforchyn, Mater. Sci., 51, (5): 666 (2016). Crossref
  9. O. T. Tsyrulnyk, H. M. Nykyforchyn, O. I. Zvirko, and D. Yu. Petryna, Fiziko-Khimicheskaya Mekhanika Materialov, 40 (2): 125 (2004) (in Ukrainian).
  10. O. I. Zvirko, Mater. Sci., 52 (4): 588 (2017). Crossref
  11. Y. Striletskyi, V. Rovinskyi, and O. Yevchuk, Eastern-European J. Enterprise Technol., 3 (9): 24 (2016). Crossref
  12. Yu. Yo. Striletskyy and V. A. Rovinskyy, Metallofiz. Noveishie Tekhnol., 39, No. 10: 1377 (2017). Crossref
  13. V. B. Kopei, O. R. Onysko, and V. G. Panchuk, IOP Conference Series: Mater. Sci. Eng., 477 (1): 012032 (2019). Crossref
  14. T. Pryhorovska and L. Ropyak, 2019 IEEE 8th International Conference on Advanced Optoelectronics and Lasers (CAOL) (Bulgaria: Sozopol: 2019), p. 493. Crossref
  15. O. Vlasiy, V. Mazurenko, L. Ropyak, and O. Rogal, Eastern-European J. Enterprise Technol., 1 (7-85): 25 (2017). Crossref
  16. I. Shatskyi, L. Ropyak, and A. Velychkovych, Engineering Solid Mechanics, 8 (4): 301 (2020). Crossref
  17. X. Zhu, and Z. Zhang, Natural Gas Industry B, 4, Iss. 5: 374 (2017). Crossref
  18. V. Aulin, S. Lysenko, O. Lyashuk, A. Hrinkiv, D. Velykodnyi, Y. Vovk, D. Holub, and A. Chernai, Tribology in Industry, 41 (2): 156 (2019). Crossref
  19. H. Zhang, D. D. Jayaseelan, I. Bogomol, M. J. Reece, C. Hu, S. Grasso, and W. E. Lee, J. Alloys Compd., 785: 958 (2019). Crossref
  20. A. G. Kolmakov, V. I. Antipov, S. A. Klimenko, A. S. Manokhin, M. Yu. Kopeikina, V. N. Tkach, M. L. Kheifets, and L. Tanovich, J. Superhard Materials, 35 (6): 399 (2013). Crossref
  21. L. Ropyak, I. Schuliar, and O. Bohachenko, Eastern-European J. Enterprise Technol., 1, No. 5: 53 (2016). Crossref
  22. V. Kopei, O. Onysko, and V. Panchuk, Lecture Notes in Mechanical Engineering, 149 (2020). Crossref
  23. A. Manokhin, S. Klymenko, V. Beresnev, V. Zakiev, and S. Klymenko, Lecture Notes in Mechanical Engineering, 206 (2020). Crossref
  24. S. A. Klimenko, I. A. Podchernjaeva, V. M. Beresnev, V. M. Panashenko, S. An. Klimenko, and M. Yu. Kopeikina, J. Superhard Mater., 36 (3): 208 (2014). Crossref
  25. V. I. Lavrinenko, G. D. Il'Nitskaya, G. A. Petasyuk, V. N. Tkach, V. V. Smokvina, V. S. Shamraeva, I. N. Zaitseva, and D. G. Muzychka, J. Superhard Mater., 35 (5): 309 (2013). Crossref
  26. O. Karpov, P. Nosko, P. Fil, O. Nosko, and U. Olofsson, Mechanism and Machine Theory, 114: 1 (2017). Crossref
  27. U. Heisel, S. Pasternak, M. Storchak, M. Schaal, and S. Y. Danilchenko, ZWF Zeitschrift fur Wirtschaftlichen Fabrikbetrieb, 105, Nos. 7-8: 649 (2010). Crossref
  28. A. Krivosheya, J. Danilchenko, M. Storchak, and S. Pasternak, Mechanisms and Machine Science, 34: 425 (2016). Crossref
  29. V. Pasichnyk and O. Khmurenko, Eastern-European J. Enterprise Technol., 4, No. 7: 15 (2015). Crossref
  30. V. B. Tarelnyk, O. P. Gaponova, I. V. Konoplianchenko, N. S. Evtushenko, and V. A. Herasymenko, Metallofiz. Noveishie Tekhnol., 40, No. 2: 235 (2018). Crossref
  31. V. B. Tarelnyk, O. P. Gaponova, Ye. V. Konoplyanchenko, N. S. Yevtushenko, and V. O. Herasymenko, Metallofiz. Noveishie Tekhnol., 40, No. 6: 795 (2018). Crossref
  32. S. I. Kryshtopa, D. Yu. Petryna, I. M. Bogatchuk, I. B. Prun'ko, and V. M. Mel'nyk, Alloying Mater. Sci., 53 (3): 351 (2017). Crossref
  33. I. P. Shatskyi, V. V. Perepichka, and L. Ya. Ropyak, Metallofiz. Noveishie Tekhnol., 42, No. 1: 69 (2020). Crossref
  34. L. Y. Ropyak, I. P. Shatskyi, and M. V. Makoviichuk, Metallofiz. Noveishie Tekhnol., 41, No. 5: 647 (2019). Crossref
  35. L. Ropyak and V. Ostapovych, Eastern-European J. Enterprise Technol., 2 (5): 50 (2016). Crossref
  36. V. A. Tatarenko, T. M. Radchenko, and V. M. Nadutov, Metallofiz. Noveishie Tekhnol., 25, No. 10: 1303 (2003).
  37. V. M. Nadutov, Ye. O. Svystunov, S. G. Kosintsev, and V. A. Tatarenko, Hyperfine Interactions, 168, Nos. 1-3: 929 (2006). Crossref
  38. T. Pryhorovska, Engineering Solid Mechanics, 6 (4): 315 (2018). Crossref
  39. T. A. Pryhorovska and S. S. Chaplinskiy, Oil Industry, 1: 38 (2018). Crossref
  40. N. Volchenko, A. Volchenko, D. Volchenko, P. Poliakov, V. Malyk, D. Zhuravliov, V. Vytvytskyi, and P. Krasin, Eastern-European J. Enterprise Technol., 1, No. 5 (97): 47 (2019). Crossref
  41. T. O. Pryhorovska, 52nd U.S. Rock Mechanics/Geomechanics Symposium (June 17-20, 2018, Seattle) (Code 138804).
  42. L. Belkacem, N. Abdelbaki, M. Gaceb, E. Bouali, and M. Bettayeb, Chemical Engineering Transactions, 61: 1099 (2017). Crossref
  43. E. I. Kryzhanivs'kyi, R. S. Yakym, L. E. Shmandrovs'kyi, and Yu. D. Petryna, Mater. Sci., 46, Iss. 5: 607 (2011). Crossref
  44. M. Dutkiewicz, I. Gołębiowska, I. Shatskyi, V. Shopa, and A. Velychkovych, MATEC Web of Conferences, 178: 06010 (2018). Crossref
  45. A. Velychkovych, I. Petryk, and L. Ropyak, Shock and Vibration, Art. No. 3292713 (2020). Crossref
  46. A. S. Velichkovich, Chemical and Petroleum Engineering, 43, Nos. 7-8: 458 (2007). Crossref
  47. I. Shatskyi, I. Popadyuk, and A. Velychkovych, Springer Proceedings in Mathematics & Statistics. Springer, Cham., 249: 343 (2018). Crossref
  48. A. Velichkovich, T. Dalyak, and I. Petryk, Rev. IFP Energies Nouvelles, 73, Iss. 34: 1 (2018). Crossref
  49. D. A. Panevnik, and A. S. Velichkovich, Oil Industry, 1: 70 (2017).
  50. O. Vytyaz, I. Chudyk, and V. Mykhailiuk, New Developments in Mining Engineering 2015: Theoretical and Practical Solutions of Mineral Resources Mining, 591 (2015). Crossref
  51. I. P. Shats'kyi, O. M. Lyskanych, and V. A. Kornuta, Strength Mater., 48: 469 (2016). Crossref
  52. K. G. Levchuk, Metallofiz. Noveishie Tekhnol., 40, No. 5: 701 (2018). Crossref
  53. K. G. Levchuk, SOCAR Proceedings Oil Gas Scientific Research Project Institute, 23 (2017). Crossref
  54. K. G. Levchuk, V. M. Moisyshyn, and I. V. Tsidylo, Metallofiz. Noveishie Tekhnol., 38, No. 12: 1655 (2016) (in Ukrainian). Crossref
  55. V. N. Vinogradov, G. M. Sorokin, and V. A. Dotsenko, Abrazivnoe Iznashivanie Burilnogo Instrumenta [Abrasive Wear of a Rock Cutting Tools] (Moscow: Nedra: 1980) (in Russian).
  56. R. A. Cutler, E. C. Goodman, R. R. Hendricks, and W. C. Leslie, Elevated Temperature Toughness and Fatigue Testing of Steels for Geothermal Applications (Final Report: BNL Contract No. 492267-S, Number of Registration: October, 1981, TR 81-97) [Submitted to Brookhaven National Laboratory, Attn: Dr. Daniel Van Rooyen] (New York: Terratek: 1981). Crossref
  57. Yu. D. Petryna, Rozrobka Naukovo-Prykladnykh Osnov Pidvyshchennya Dovhovichnosti Burovykh Dolit Shlyakhom Ratsionalnoho Vykorystannya Materialiv [Development of Scientifically Applied Bases of Increase of Durability of Drill Bits by Rational Use of Materials] (Thesis of Disser. for Dr. Tech. Sci.) (Ivano-Frankivsk: Ivano-Frankivsk State Technical University of Oil and Gas: 1996) (in Ukrainian).
  58. G. M. Sorokin and I. B. Kurakin, Sistemnyy Analiz i Kompleksnye Kriterii Prochnosti Staley (Moscow: Nedra: 2011).
  59. Ya. E. Goldstein, and T. L. Mushtakova, Metalloved. Termicheskaya Obrabotka Metallov, No. 5: 70 (1978) (in Russian).

Creative Commons License
This work is licensed under a Creative Commons Attribution-NoDerivatives 4.0 International License
© 2000–2020 “G. V. Kurdyumov Institute for Metal Physics of the N.A.S. of Ukraine”