Effect of Nanodispersed Ingredients on the Properties of Plasma Coatings

I. V. Smyrnov, A. V. Chornyi, V. I. Kopylov

National Technical University of Ukraine ‘Igor Sikorsky Kyiv Polytechnic Institute’, 37 Peremohy Ave., UA-03056 Kyiv, Ukraine

Received: 02.09.2019. Download: PDF

The physical-mechanical characteristics of multiphase plasma coatings based on compositions from mixtures that include ceramic-metal macropowders NiAl, NiCrВSi, Al$_2$O$_3$ and microcomponents based on aerosil SiO$_2$ and aluminaerosil Al$_2$O$_{3}\cdot$SiO$_2$ are considered in the paper. The physical-mechanical characteristics of self-fluxing coatings based on the PG-SR2 system, modified by nanodispersed TiO$_2$ and Al$_2$O$_3$ powders by a mechano-chemical method, are studied under abrasive wear. The presented coatings of a multiphase structure, due to the presence of ultrafine ingredients, are characterized by increased parameters of crack resistance, strength, elasticity, wear resistance. As found, the addition of TiO$_2$ nanooxide to alumina powder leads to an increase in the adhesion strength of ceramic coatings by 15–20%. The addition of Al$_2$O$_3$ nanooxide to the PG-SR2 powder leads to an increase in the microhardness of plasma coatings by 25–40%, while the wear resistance increases by 2.5–3 times.

Key words: plasma coating, multiphase composition, nanodispersed components, elastic modulus, strength, fracture, wear resistance.

URL: http://mfint.imp.kiev.ua/en/abstract/v42/i06/0797.html

DOI: https://doi.org/10.15407/mfint.42.06.0797

PACS: 61.05.cp, 62.20.Qp, 68.35.Gy, 68.37.Hk, 81.07.Wx, 81.15.Cd

Citation: I. V. Smyrnov, A. V. Chornyi, and V. I. Kopylov, Effect of Nanodispersed Ingredients on the Properties of Plasma Coatings, Metallofiz. Noveishie Tekhnol., 42, No. 6: 797—814 (2020) (in Russian)


REFERENCES
  1. P. A. Vityaz, A. F. Ilyushenko, and A. I. Shevtsov, Osnovy Naneseniya Iznosostoykikh, Korrozionno-Stoykikh i Teplozashchitnykh Pokrytiy [Fundamentals of Applying Wear-Resistant, Corrosion-Resistant and Thermal Barrier Coatings] (Minsk: Belorusskaya nauka: 2006) (in Russian).
  2. M. Khoking, V. Vasantasri, and P. Sidki, Metallicheskie i Keramicheskie Pokrytiya [Metal and Ceramic Coatings] (Moscow: Mir: 2000) (in Russian).
  3. F. I. Panteleenko, F. G. Lovshenko, A. V. Rogachev, N. A. Rudenskaya, and V. A. Struk, Materialy, Tekhnologii i Oborudovanie dlya Uprochneniya i Vosstanovleniya Detaley Mashin [Materials, Technologies and Equipment for Hardening and Reconstruction of Machine Parts] (Minsk: UP 'Tekhnoprint': 2003), p. 14 (in Russian).
  4. P. G. Thiema, A. Chornyi, I. V. Smirnov, and M. Krügera, Surface and Coatings Technology, 324: 498 (2017). Crossref
  5. V. I. Kopylov, I. A. Varvus, and B. G. Strongin, Physicochemical Mechanics of Materials, 1: 65 (1991) (in Russian).
  6. V. I. Kopylov, Yu. V. Kolesnikov, I. V. Govorov, I. V. Gurey, and L. A. Parkhomenko, Physicochemical Mechanics of Materials, 4: 100 (1991) (in Russian).
  7. V. I. Kopylov, Eastern-European Journal of Enterprise Technologies, 5, No. 5 (83): 49 (2016). Crossref
  8. V. I. Kopylov and D. A. Antonenko, Problemy Tekhniki, 2: 72 (2014) (in Russian).
  9. V. A. Barvinok and V. I. Bogdanovich, Zhurnal Tekhnicheskoy Fiziki, 82, No. 2: 105 (2012) (in Russian).
  10. B. A. Movchan, Avtomaticheskaya Svarka, 11: 166 (2008) (in Russian).
  11. V. I. Kopylov, Problemy Prochnosti, 1: 68 (1999) (in Russian).
  12. V. I. Kopylov and D. A. Antonenko, Problemy Tekhniki, 4: 145 (2013) (in Russian).
  13. Chang-Jiu Li, Wei-Ze Wang, and Yong He, J. Thermal Spray Technology, 13, No. 3: 425 (2005). Crossref
  14. I. V. Kragel'skiy, M. N. Dobychin, and V. S. Kombalov, Osnovy Raschetov na Trenie i Iznos [Basics of Friction and Wear Calculations] (Moscow: Mashinostroenie: 1977) (in Russian).
  15. B. M. Silaev, Tribologiya Detaley Mashin v Malovyazkikh Smazochnykh Sredakh [Tribology of Machine Parts in Low-Viscosity Lubricants] (Samara: Samarskiy Gosudarstvennyy Aerokosmicheskiy Universitet: 2008) (in Russian).
  16. Ch. Guo, J. Zhou, and J. Chen, Wear, 270, Iss. 7-8: 492 (2011). Crossref
  17. M. S. Gibzun, A. V. Makarov, N. N. Soboleva, and I. Yu. Malygina, Master's Journal, No. 1: 11 (2017) (in Russian).
  18. Y. Lei, R. Sun, Y. Tang, and W. Niu, Optics and Laser Technology, 44: 1141 (2012). Crossref
  19. A. Góral, K. Berent, M. Nowak, and B. Kania, Arch. Metall. Mater., 61, No. 1: 55 (2016). Crossref
  20. L. Du, B. Xu, S. Dong, H. Yang, and Y. Wu, Surface and Coatings Technology, 192, Iss. 2-3: 311 (2005). Crossref
  21. F. Erler, C. Jakob, H. Romanus, L. Spiess, B. Wielage, T. Lampke, and S. Steinha, Electrochimica Acta, 48, Iss. 20-22: 3063 (2003). Crossref
  22. W. Tillmann and J. Nebel, J. Thermal Spray Technology, 20, Iss. 1-2: 317 (2011). Crossref
  23. H. Li, K. A. Khor, and P. Cheang, Surface and Coatings Technology, 155, Iss. 1: 21 (2002). Crossref
  24. H. P. Brantner, R. Pippan, and W. Prantl, J. Thermal Spray Technology, 12, Iss. 4: 560 (2003). Crossref
  25. Yu. I. Golovin, Fizika Tverdogo Tela, 50, No. 12: 2113 (2008) (in Russian).
  26. A. N. Dolgov, Poroshkovaya Metallurgiya, 7-8: 110 (2004) (in Russian).
  27. V. I. Kopylov, I. V. Smirnov, and N. A. Dolgov, Problemy Tekhniki, 4: 3 (2004) (in Russian).
  28. V. I. Kopylov, I. V. Smirnov, and N. A. Dolgov, Vibratsiya v Tekhnike i Tekhnologiyakh, 5 (37): 90 (2004) (in Russian).
  29. M. A. Dolhov, I. V. Chykhira, P. D. Stukhlyak, and I. B. Buketov, Naftova i Hazova Promyslovist, 6: 41 (2010) (in Ukrainian).
  30. Y. Yamazaki, A. Schmidt, and A. Scholz, Surface Coating Technology, 201, Iss. 3-4: 744 (2006). Crossref
  31. Y. W. Bao, Y. C. Zhou, X. X. Bu, and Y. Qiu, Materials Science and Engineering, 458, Iss. 1-2: 268 (2007). Crossref
  32. V. I. Kopylov, S. L. Revo, I. V. Smirnov, E. A. Ivanenko, F. V. Lozovyy, and D. A. Antonenko, Nanosistemi, Nanomateriali, Nanotehnologii, 8, No. 1: 209 (2010) (in Russian).
  33. V. I. Kuz'min, S. P. Vashchenko, I. P. Gulyaev, E. V. Kartaev, D. V. Sergachev, E. E. Kornienko, and A. V. Dolmatov, Vestnik Yugorskogo Gosudarstvennogo Universiteta, 2, No. 37: 45 (2015) (in Russian). Crossref
  34. O. P. Umans'kyy, O. Ye. Terent'yev, and M. S. Storozhenko, Mizhvuzivkyy Zbirnyk 'Naukovi Notatky' Lutskoho Natsionalnoho Tekhnichnoho Universytetu, 41, Part 2: 213 (2013) (in Ukrainian).
  35. Y. Li and K. A. Khor, Surface and Coatings Technology, 150, Iss. 2-3: 143 (2002). Crossref
  36. R. Musalek, J. Matejicek, M. Vilemova, and O. Kovarik, Non-Linear Mechanical Journal of Thermal Spray Technology, 19, Iss. 1-2: 422 (2010). Crossref