Surface modification of 3D-printed alloy Ti–6Al–4V by ultrasonic impact treatment

S. M. Voloshko$^{1}$, B. M. Mordyuk$^{1,2}$, M. O. Vasylyev$^{2}$, V. I. Zakiev$^{1,3}$, A. P. Burmak$^{1}$, and N. V. Franchik$^{1}$

$^{1}$Национальный технический университет Украины «Киевский политехнический институт имени Игоря Сикорского», просп. Победы, 37, 03056 Киев, Украина
$^{2}$Институт металлофизики им. Г. В. Курдюмова НАН Украины, бульв. Академика Вернадского, 36, 03142 Киев, Украина
$^{3}$Национальный авиационный университет, просп. Любомира Гузара, 1, 03058 Киев, Украина

Получена: 21.11.2022; окончательный вариант - 15.01.2023. Скачать: PDF

The mechanical characteristics, phase composition, macroscopic residual stresses and surface topography of the Ti–6Al–4V alloy produced by different technologies—selective laser melting (SLM) of powder and traditional hot rolling (VT6) were studied. Ultrasonic impact treatment (UIT) in an inert environment was used to modify the surface of samples of various types. In the initial state, the SLM sample, which consists of the hexagonal $\alpha$-phase, has a slightly higher (1.3 times) microhardness ($HV$) value than that of the hot-rolled VT6 bar, for which, in addition to the $\alpha$-phase, the presence of the cubic $\beta$-phase (18%) was observed. After UIT, an increase in the value of $HV_{100}$ by 1.6–1.8 times was registered, regardless of the alloy production method. Data obtained by the nanoindentation method satisfactorily agree with this result—the instrumental hardness, $H_{IT}$, increases by 1.4–1.5 times. Among the reasons for hardening (the hardness increase) recorded for both types of studied alloys, a high level of compressive stresses of the 1st kind plays a decisive role in the case of UIT-treated hot-rolled samples of VT6. The increase in microhardness of the UIT-treated SLM samples occurs largely due to the deformational refinement of the grain/subgrain structure (down to 15 nm) and a significant dislocation density, which causes the lattice microstrain in acicular martensite, which was formed at the SLM process due to the high cooling rate.

Ключевые слова: 3D printing, selective laser melting, ultrasonic impact treatment, microstructure, phase composition, mechanical characteristics.

URL: https://mfint.imp.kiev.ua/ru/abstract/v45/i02/0217.html

PACS: 43.35.-c, 62.50.Ef, 68.35.Gy, 81.20.Ev, 81.20.-n, 81.40.-z


ЦИТИРОВАННАЯ ЛИТЕРАТУРА
  1. B. Berman, Business Horizons, 55: 155 (2012) Crossref
  2. P. Wu, J. Wang, and X. Wang, Automation in Construction, 68: 21 (2016). Crossref
  3. B. Bhushan, and M. Caspers, Microsyst. Technol., 23: 1117 (2017). Crossref
  4. D. Ngo Tuan, A. Kashani, G. Imbalzano, T.Q. Nguyen Kate, and D. Hui, Com-posites Part B: Eng., 143: 172 (2018). Crossref
  5. D.L. Rakov, and R.Y. Sukhorukov, J. Mach. Manuf. Reliab., 50: 616 (2021). Crossref
  6. M. Srivastava, S. Rathee, S. Maheshwari, and T. K. Kundra, Additive manufac-turing: fundamentals and advancements (Taylor & Francis Group: 2019). Crossref
  7. S. Liu, and Y.C. Shin, Mater. Des., 164: 107552 (2019). Crossref
  8. Y.-L. Hao, S.-J. Li, and R. Yang, Rare Metals, 35: 661 (2016). Crossref
  9. K. Davidson and S. Singamneni, Mater. Manuf. Process., 31: 1543 (2016). Crossref
  10. D. Zhang, Q. Cai, and J. Liu, Mater. Manuf. Process., 27: 1267 (2012). Crossref
  11. B. V. Efremenko, V. I. Zurnadzhy, Yu. G. Chabak, V. G. Efremenko, K. V. Kudinova, and V. A. Mazur, Mater. Today, 66: 2587 (2022). Crossref
  12. Y. Chabak, B. Efremenko, I. Petryshynets, V. Efremenko, A.G. Lekatou, V. Zurnadzhy, I. Bogomol, V. Fedun, K. Kovaľ and T. Pastukhova. Materials, 14: 7671 (2021). Crossref
  13. F. Y. Liao, G. Chen, C.X. Gao, and P.Z. Zhu, Adv. Eng. Mater., 4: 1801013 (2019).
  14. Г. І. Прокопенко, Б. М. Мордюк, М. О. Васильєв, С. М. Волошко. Фізичні основи ультразвукового ударного зміцнення металевих поверхонь (Київ: Наукова думка: 2017).
  15. B. N. Mordyuk, and G. I. Prokopenko, J. Sound. Vib., 308: 855 (2007). Crossref
  16. B. N. Mordyuk, and G. I. Prokopenko, Mater. Sci. Eng. A, 437: 396 (2006). Crossref
  17. M. A. Vasylyev, B. N. Mordyuk, V. P. Bevz, S. M. Voloshko, and O. B. Mordiuk, Int. J. Surf. Sci. Eng., 14: 1 (2020). Crossref
  18. A. I. Dekhtyar, B. N. Mordyuk, D. G. Savvakin, V. I. Bondarchuk, I. V. Moiseeva, and N. I. Khripta, Mater. Sci. Eng. A, 641: 348 (2015). Crossref
  19. B. N. Mordyuk, A. I. Dekhtyar, D. G. Savvakin, and N. I. Khripta, J. Mater. Eng. Perform., 31: 5668 (2022). Crossref
  20. Z. Lin, K. Song, and X.H. Yu, J. Manuf. Process., 70: 24 (2021). Crossref
  21. J. Gou, Z. J. Wang, S. S. Hu, J. Shen, Y. Tian, G. C. Zhao, and Y. Q. Chen, J. Manuf. Process., 54: 148 (2020). Crossref
  22. Б. М. Мордюк, М. О. Васильєв, С. М. Волошко, Н. I. Хріпта, Металофіз. новітні технол., 44, № 11: 1433 (2022).
  23. https://alt-print.com/aerospace
  24. B. Wysocki, P. Maj, R. Sitek, J. Buhagiar, K.J. Kurzydłowski, and W. Swieszkowski, Appl. Sci., 7: 657 (2017). Crossref
  25. М. О. Васильєв, Б. М. Мордюк, С. І. Сидоренко, С. М. Волошко, А. П. Бурмак, Металофіз. новітні технол., 39, № 1: 49 (2017).
  26. М. О. Васильєв, Б. М. Мордюк, С. М. Волошко, В. І. Закієв, А. П. Бурмак, Д. В. Пефті, , Металофіз. новітні технол., 42, № 3: 381 (2020).
  27. V. Zakiev, A. Markovsky, E. Aznakayev, I. Zakiev, and E. Gursky, Microme-chanical properties of bio-materials, in: Proc. SPIE 5959, Medical Imaging, 595916 (23. September 2005), Event: Congress on Optics and Optoelectronics, 2005, Warsaw, Poland.
  28. I. Zakiev, M. Storchak, G. A. Gogotsi, V. Zakiev, and Y. Kokoieva, Ceramics Int., 47, No. 21: 29638 (2021). Crossref
  29. M. Storchak, I. Zakiev, V. Zakiev, and A. Manokhin, Measurement, 191: 110745 (2022). Crossref
  30. М. О. Васильєв, Б. М. Мордюк, С. М. Волошко, В. І. Закієв, А. П. Бурмак, Д. В. Пефті, Металлофиз. новейшие технол., 41, № 11: 1499 (2019).
  31. L. Facchini, E. Magalini, and P. Robotti, (2010) Rapid Prototyping J., 16: 450 (2010). Crossref
  32. T. Ahmed, and H.J. Rack, Mater. Sci. Eng. A, 243: 206 (1998). Crossref
  33. M. Motyka, A. Baran-Sadleja, J. Sieniawski, M. Wierzbinska, and K. Gancarczyk, Mater. Sci. Technol. 35: 260 (2019). Crossref
  34. B. N. Mordyuk, O. P. Karasevskaya, G. I. Prokopenko, and N. I. Khripta, Surf. Coat. Technol., 210: 54 (2012). Crossref
  35. B. N. Mordyuk, O. P. Karasevskaya, and G. I. Prokopenko, Mater. Sci. Eng. A, 559: 453 (2013). Crossref
  36. О. I. Zaporozhets, B. N. Mordyuk, N. A. Dordienko, V. A. Mykhailovsky, and A. A. Halkina, Surf. Coat. Technol., 403: 126397 (2020). Crossref
  37. Z. G. Xiao, C. P. Chen, H. H. Zhu, Z. H. Hu, B. Nagarajan, L. Guo, and X. Y. Zeng, Mater. Des., 193: 108846 (2020). Crossref
  38. C. Pauzon, T. Mishurova, S. Evsevleev, S. Dubiez-Le Goff, S. Murugesan, G. Bruno, and E. Hryha, Additive Manuf., 47: 102340 (2021). Crossref
  39. T. Mishurova, S. Cabeza, K. Artzt, J. Haubrich, M. Klaus, C. Genzel, G. Requena, and G. Bruno, Materials, 10: 348 (2017). Crossref
  40. О. I. Zaporozhets, B. N. Mordyuk, N. A. Dordienko, V. A. Mykhailovsky, V. F. Mazanko, and O. P. Karasevskaya, Surf. Coat. Technol. 307: 693 (2016). Crossref
  41. T. Mishurova, K. Artzt, J. Haubrich, G. Requena, and G. Bruno, Metals, 9: 261 (2019). Crossref
  42. I. Yadroitsava, S. Grewar, D. Hattingh, and I. Yadroitsev, Mater. Sci.Forum, 828-829: 305 (2015). Crossref
  43. M. O. Васильєв, Б. М. Мордюк, Г. І. Прокопенко, С. М. Волошко, Л. Ф. Яценко, Н.І. Хріпта, Металофіз. новітні технол., 40, № 8: 1029 (2018).
  44. L. Facchini, E. Magalini, P. Robotti, A. Molinari, S. Höges, and K. Wissenbach, Rapid Prototyping J., 16: 450 (2010). Crossref
  45. P. Jamshidi, M. Aristizabal, W. Kong, V. Villapun, S. C. Cox, L. M. Grover, and M.M. Attallah, Materials, 13: 2813 (2020). Crossref
  46. J. J. Yang, H. C. Yu, J. Yin, M. Gao, Z. Wang, and X. Y. Zeng, Mater. Des., 108: 308 (2016). Crossref
  47. G. Kasperovich and J. Hausmann, J. Mater. Proc. Technol., 220: 202 (2015). Crossref
  48. X. Yan, C. Chen, C. Huang, R. Bolot, M. Kuang, W. Ma, C. Coddet, H.Liao, and M. Liu, J. Alloys Compounds, 764: 10565 (2018). Crossref
  49. H. K. Rafi, N. V. Karthik, H. J. Gong, T. L. Starr, and B. E. Stucker, J. Mater. Eng. Perform., 22: 3872 (2013). Crossref
  50. A. V. Panin, M. S. Kazachenok, A. I. Kozelskaya, R. R. Balokhonov, V. A. Romanova, O. B. Perevalova, and Yu. I. Pochivalov, Mater. Des., 117: 371 (2017). Crossref